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Manure Treatment Tank for Anaerobic Digestion CSTR/USR

The core step of manure treatment system is anaerobic fermentation (anaerobic digestion) -- through the CSTR/USR anaerobic process to degrade high COD, produce biogas, reduce pollutant load. The GFS enamel bolted tank is the mainstream preferred option due to its excellent corrosion resistance and high mechanical hardness.

    description

    The commonly used materials for manure anaerobic tanks (biogas fermentation tanks) include glass-fused-to-steel (GFS) enamel steel plate, carbon steel with anti-corrosion coating, stainless steel, reinforced concrete, FRP/fiberglass, and HDPE geomembrane.The core requirements are resistance to organic acid and hydrogen sulfide corrosion, as well as good sealing and anti-seepage performance.

     

    Characteristics of livestock and poultry manure:  

    High moisture content and large amount of solid residues, easy to settle and form crust.

    Perishable with strong odor, producing harmful gas such as ammonia and hydrogen sulfide.

    Strong corrosivity from organic acid and hydrogen sulfide, requiring anti-corrosion tank materials

     

    The GFS enamel bolted tank is the mainstream preferred option due to its excellent corrosion resistance and high mechanical hardness.

     

    Glass fused to steel is a permanent, molecular bond created by fusing a specially formulated silica-based glass enamel to a base sheet of steel at very high temperatures (around 820°C / 1500°F) ,combines the advantages of both materials -- the strength and flexibility of steel and excellent anti-corrosion properties of glass.

    Material Characteristics of Glass-Fused-to-Steel Tanks

    -Low Carbon, High Strength, High Titanium.

    The steel substrate employed in the construction of glass-fused-to-steel tanks is a special high strength enamelled steel with a unique design and superior properties. Its mechanical properties, including yield strength, tensile strength, and elongation, far exceed those of conventional steel sheets.

    Sewage Treatment

    Specification

    Coating thickness

    250~450um

    pH range

    Standard grade 3~11; Special grade 1~14

    Coating process

    Standard 2 coats 2 fire; 3 coats 3 fire available

    Hardness

    6.0 Mohs

    Elasticity

    500KN/mm

    Service life

    More than 30 years

    Complete treatment process for livestock and poultry breeding wastewater (mainstream mature solution):

    Pretreatment system + Enameled CSTR Anaerobic digestion + A²/O Biochemical treatment system + Coagulation and Sedimentation

    This process is stable and meets standards, requires moderate maintenance, and is used by the vast majority of pig and chicken farms.

    CSTR with biogas holder

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