China Biogas Holder - Reliable Biogas Storage Solutions from Trusted Suppliers and Factory
Description
Dual-mode biogas holders (also called dual-membrane flexible biogas storage holders) are flexible gas storage devices specifically designed for biogas projects. The core consists of an outer membrane, an inner membrane, and a bottom membrane (or foundation). They achieve flexible biogas storage by relying on membrane sealing and gas pressure difference. They are a key hub connecting the biogas fermentation system with the biogas utilization end (combustion, power generation, purification) and are the mainstream gas storage solution for small and medium-sized biogas projects.
The stored biogas can be used as a renewable energy source for various purposes, such as electricity generation, heating, domestic and industrial cooking. Biogas holders are commonly used in biogas plants, waste treatment facilities and agricultural farms where organic waste is processed to produce biogas. By storing biogas safely and efficiently, biogas holders play an important role in promoting the use of renewable energy sources and reducing greenhouse gas emissions in various industries.
Structure Drawing of Biogas Holder
The biogas holder consists of a bottom membrane, an inner membrane, and an outer membrane, forming two spaces. The inner membrane space serves as a gas storage space, storing various gases, while the space between the outer and inner membranes acts as a pressure regulating space. When the stored gas increases, the inner membrane expands, and the control equipment expels the pressure regulating air from the outer membrane to free up a certain amount of capacity. When the gas stored in the inner membrane decreases, the control equipment injects air into the pressure regulating chamber to balance the pressure inside the holder and stabilize the rigidity of the outer membrane.
The dual-membrane biogas holder has a simple structure and is easy to operate and maintain. The membrane material is made of a corrosion-resistant special composite material, consisting of high-strength tensile fibers, an airtight anti-corrosion coating, and a surface coating, providing anti-corrosion, anti-aging, anti-microbial, and anti-ultraviolet functions. The shape of the biogas ground dual-membrane gas holder is usually a 3/4 sphere or hemisphere, fixed to the base by steel rails and bolts.
Specification
| Capacity | Customized according to clients' requirement, common range: 20 cubic meters to 10,000 cubic meters. |
| Material | PVC coated polyester fabric membranes |
| Welding Method | According to design requirements, typically 1.5 times working pressure |
| Working Pressure | 0.05–0.5 bar |
| Operating Temperature | -40℃ to +70℃ |
| Gas Tightness | Qualified gas tightness test, no leakage |
| Control System | Equipped with pressure sensor, safety valve, control panel, etc. |
| Service Life | 10–15 years, specific to usage environment and maintenance |
| Maintenance Requirement | Regular inspection of air tightness, pressure control system, and connection interfaces. |
| Color | White or gray, customization is available. |
Advantage
-
💰Low Cost and Fast InstallationNo steel structure or concrete tank, prefabricated membrane body in the factory, assembled on site. Construction period is 1/5 of that of steel cabinets for stairs, and initial cost is 30%–50% lower.
-
🔧Dust Control and MaintenanceThe membrane body itself is resistant to biogas corrosion, with no rust or corrosion problems. Regular inspection of the membrane body and pressure control system at the bottom results in extremely low maintenance costs.
-
📐Small Footprint and Highly AdaptableIt can be made into round or square shapes, and can be installed outdoors, on rooftops, or even attached to fermentation tanks. Suitable for small and medium-sized biogas projects (gas storage volume 50–10,000 m³).
-
🛡️High Safety FactorThe flexible membrane has no risk of explosion, automatically vents air in case of overpressure, and the membrane is made of flame-retardant material to avoid static electricity accumulation.
-
⚡Low Operating Energy ConsumptionAir pressure is maintained only by a small fan, with a power of generally 0.5–2.2 kW, resulting in extremely low energy consumption during 24-hour operation.
Frequently Asked Questions
Q
What is a dual-membrane biogas holder and how does it work?
A dual-membrane biogas holder is a flexible gas storage device consisting of an outer membrane, an inner membrane, and a bottom membrane. The inner membrane stores biogas while the space between the outer and inner membranes acts as a pressure-regulating air chamber. A small fan and control system automatically adjust the air pressure to maintain stable internal pressure regardless of how much gas is stored.
Q
What capacity range is available for dual-membrane biogas holders?
Dual-membrane biogas holders are fully customizable to meet client requirements. The common capacity range is from 20 cubic meters to 10,000 cubic meters, making them suitable for a wide variety of small, medium, and large-scale biogas projects.
Q
What materials are used in the membrane construction?
The membranes are made from PVC-coated polyester fabric — a special composite material that incorporates high-strength tensile fibers, an airtight anti-corrosion coating, and a protective surface coating. This construction provides anti-corrosion, anti-aging, anti-microbial, and anti-ultraviolet performance.
Q
How long is the service life of a dual-membrane biogas holder?
Under normal operating conditions and with regular maintenance, the expected service life of a dual-membrane biogas holder is 10 to 15 years. The actual lifespan depends on the usage environment, frequency of inspections, and maintenance quality.
Q
Is the dual-membrane biogas holder safe to operate?
Yes. The flexible membrane design eliminates the risk of explosion. In the event of overpressure, the system automatically vents air to release excess pressure. The membrane material is also flame-retardant and designed to prevent static electricity accumulation, ensuring safe operation in biogas environments.
Q
What types of installations are compatible with dual-membrane biogas holders?
Dual-membrane biogas holders are highly adaptable. They can be manufactured in round or square shapes and installed in a variety of locations including outdoor ground sites, rooftops, or directly attached to fermentation tanks. They are ideal for biogas plants, agricultural farms, and waste treatment facilities.